Scientists Use 3D Printing to Print Non-magnetic Metal Powders into Magnetic Alloys

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From April the French government will reduce fuel taxes slightly to ease the burden on consumers. 

Warned of possible energy shortages in France by the end of the year and called on the French to conserve electricity and gas from now on, saying that if nothing was done, The energy situation will be tough this winter. Some experts say that there are two main reasons for France's energy crisis: first, the conflict between Russia and Ukraine affected the gas market and caused supply tension; The second is a safety review of France's newest nuclear power plant, which may lead to a reduction in output this year. In order to alleviate the energy crisis, the whole French society needs to be mobilized, whether it is the industrial sector, the tertiary sector or every French citizen. Now it is urgent. Rising fuel prices may also have an impact on shipments of the 3D printing metal powder. 

Scientists at Skoltech University in Russia used a 3D printer to create an alloy of two materials whose composition ratios varied from one region of the sample to the next, and the resulting alloy had gradient magnetism, even though none of the initial materials were magnetic.
 
3D printing, a rapid prototyping method, is maturing for aircraft parts, medical implants and prosthetics, jewelry, custom shoes, and more. 
 
The main advantage of 3D printing is the ability to create objects with very complex shapes that are either too expensive to produce or completely impossible to produce using traditional casting, rolling, stamping, or machining methods. 3D printing speeds up prototyping time and offers greater flexibility in product personalization and the number of batches. Another significant advantage of 3D printing is its low waste. 
 
However, 3D printing has its limitations, requiring objects to be made entirely of homogeneous materials or mixtures. If the composition is different in different parts of the product, it is possible to obtain samples with changing characteristics. For example, A bar made of an alloy of two metals has A variable ratio of composition: one end starts with 100 percent of metal A, then 50 percent of each, then 100 percent of metal B, and so on. Thus, the properties of the obtained materials (including magnetic materials) can vary in a gradient, which makes them potentially useful for the manufacture of motor rotors, magnetic encoder strips, transformers, etc.
 
Skoltech scientists have researched and made such a kind of material, with the original ingredients A and B being two alloys: aluminum-bronze (copper, aluminum, and iron) and austenitic stainless steel (iron, chromium, and nickel, among others). Both alloys are paramagnetic, which means they are not attracted by magnets. But if you mix them, you get what's called a "soft magnetic material" ferromagnet, which is attracted to a permanent magnet. 
 
The researchers used the two paramagnetic materials to create a gradient alloy. They used an InssTekMX-1000 3D printer, which works by depositing material using directional energy action, feeding a powdery material, and melting it with a laser at the same time. The resulting materials exhibit varying degrees of ferromagnetic properties, depending on the proportions of the components. 
 
The researchers also theorized that the atomic structure of the alloy contributes to the expression of ferromagnetism in the alloy: although both materials have so-called face-centered cubic crystal structures, the combination results in a magnetic body-centered cubic structure. 
 
Gradient soft magnetic alloys can be used in mechanical engineering, for example, in the production of electric motors. The results also show that the method of surface treatment of materials using directional energy action can not only obtain gradient materials using 3D printing but also discover new alloys. The technology is efficient and suitable for the rapid production of large parts.
 
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Gas prices in European countries are expected to triple if Russian supplies are restricted, according to a press release from Rystad Energy, a Norwegian Energy consultancy.  

The price of natural gas in Europe was $1,200 per 1,000 cubic meters on Tuesday. The benchmark price is already 300 percent higher than a year ago. European gas prices are expected to continue to soar to $3,500 per 1,000 cubic meters if Russian supplies are restricted, according to Analysis by Monitor.

In 2021, Russia delivered 155 billion cubic meters of gas to Europe, accounting for 31 percent of its gas supply, according to an analysis by Monitor Advisors. It would be difficult for Europe to replace Russian gas, which would also destabilize the global LNG market and have a profound impact on Europe's population and economy.

The analysis also said that if Russia stopped supplies now, Europe's current gas reserves would be exhausted by the end of the year, setting in for a cold winter.

In addition, affected by the geopolitical factors, the supply of the 3D printing metal powder is erratic and thus its prices are expected to go higher in the future.

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